Welcome to the Carbide Processors Blog
Posted on Thursday, November 17th, 2016 at 1:14 pm.
They say, “good things come to those who wait.” Carbide Processors says, “….those who wait, miss out on great deals!”
Enjoy up to 40% off retail on some of our most popular brands- Incra, Whiteside, Triton, Bondhus, Bessey, M. Power, Triumph and more. Take advantage of free shipping within the continental U.S. on orders of $150 or more by using coupon code- ship150
Here are just a few of the incredible items we have heavily discounted. Please see our Pre-Black Friday Page to take full advantage of these savings!
Incra is a made in the U.S.A. company out of the Dallas-Forth Worth area. Known for their beautiful dovetail joinery, Incra tools and accessories produce the most accurate wood joinery obtainable
The Incra Cleansweep Dust Collector is a precision molded ABS and Steel cabinet that works with your 4″ dust collector. This dust Collection cabinet works at the source to keep saw dust out of the way of your work, keeping your shop clean and dust free.
The MITER1000HD allows you to precisely set and quickly duplicate any angle you might need. Features include- 180 indexed angle stops, GlideLOCK bar, flip stop, 1/10 vernier cusor, steel protractor and extender fence from 18′ – 31″.
U.S. Made Whiteside Router Bits have consistently been rated number one among Router Bits year after year by Fine Woodworking Magazine. For 40 years Whiteside Machine Company has supplied woodworkers with American made quality tools.
We’ve teamed up with Whiteside machine to bring you what we feel is truly an essential router bit set. Set includes #2006– 1/4in diameter roundover bit, #1084– 3/4in. diameter 2 flute straight bit, and #2405– 1/2in. diameter 2 flute flush trim bit.
Save on all 3 Whiteside Ultimate compression bits! The flush trim bit, UDFT9112 is great for template or wood matching surfaces. The pattern/plunge bit, UDP9112 features the compression spiral design and ball bearing guide to produce superior quality trimmed edges. The UDC9112 does both-flush trim as well as plunge!
Quality and precision have been at the heart of every Triton power tool. Triton continues to produce quality routers, saws, cordless power tools, and work stations with the same devotion to quality that they had over 35 years ago when they created their first Workstation.
The Triton Workcentre is a incredibly versatile woodworking station with a multitude of optional accessories to help you tackle any woodworking project. With several accessory options to choose from, the Workcentre can me customized to fit your exact needs.
All Bondhus tools are made in the U.S.A and guaranteed for life. Bondhus tools are known for their vastly superior quality, strength, durability, and resistance to rust and corrosion.
The Bondhus 10836 -12 piece balldriver ball end hex tip set features a ProGuard finish for durability and to prevent rust. This set includes the following sizes: 5/64, 3/32, 7/64, 1/8, 9/64, 5/32, 3/16, 7/32, 1/4, 5/16, 3/8 and 1/2.
Bessey Tools began in 1889 as internationally recognized “world-class” steel makers and have grown to become industry leaders and innovators in the clamping and cutting tools industry. Bessey Tools put quality at the core of their manufacturing process and only use the finest steel to produce their products.
The Bessy K-Body line is one of our hottest selling clamp lines we offer. The REVO K-body clamp has the capacity to accurately clamp at 90 degree angles. Featuring a large clamping surface, these clamps have a clamping force up to 1500 lbs, making them a ideal for even the toughest jobs.
Bessey’s all steel, XM5-B nickel plated spring clamps come packed with power. They feature a heavy duty spring for a tight fit, and black vinyl covered tips and handle to prevent marring with a non-slip grip.
Start saving on these and many more exceptional products. Don’t wait until Black Friday, save NOW!
Posted on Tuesday, October 4th, 2016 at 2:50 pm.
Have you ever gone to your trusty tool box to grab a tool and found yourself wondering, what on earth is that awful smell? If so, you are not alone.
After doing some research and reading many forum posts, I think I have finally solved the mystery of the terrible odor coming form your toolbox. The odor is actually caused from the break-down of cellulose acetate butyrate, a thermoplastic that is used to make many tool handles. So, all those times you blamed your kids, wondering what on God’s Great Earth they spilled in your tool box, it was actually just the tools. An even bigger issue than the terrible odor is that when this material starts to breakdown, it can actually corrode your tools. Not all tool handles are made with this type of thermoplastic, but many are. If you have some old Craftsman Screwdrivers with clear/clearish handle, try giving them a good sniff. If you’ve had them a while, you may be able to tell just what kind of smell we are talking about.
After learning about this, I wanted to make sure that we were not adding to the problem of the smelly tool box with any of the tools we sell. I’m happy to report that neither Bondhus or Felo Screwdrivers use cellulose acetate butyrate in the handles of their tools. So to keep your nose happy and your toolbox smelling fresh (or as fresh as possible) stock it with Bondhus and Felo hand tools.
Posted on Monday, October 3rd, 2016 at 2:55 pm.
Choosing the right finish for your project can be extremely difficult, especially when there are so many to choose from. But, there are some basic questions that can help determine which finish is right for your project.
How Will the Project be Used?
Projects for outdoor use require a different finish then say a top coat for a salad bowl. Nail down the specific use and demands of your project before applying a finish. For projects that will not be subject to excessive sun or moisture, consider using lacquer, shellac, oil or oil-varnish blends. You might find wiping a couple coats of paste furniture wax will work fine as a finish. All of these finishes are easy to repair if they are scratched. One important thing to note is not all paste wax, oils, shellac, lacquer and some water-based finishes can be damaged if exposed to water for long periods of time. Also, shellac is not resistant to alkalis like ammonia and lacquer will break down in the presence of alcohols.
In regards to food contact there really is no “best” finish. Mineral oil will not go rancid and is great option for cutting board projects. An option for food baskets and bowls is several coats of de-waxed shellac. It seals the wood against water penetration and can be easily cleaned with a damp cloth. Shellac is an excellent finish for toys that children may put in their mouth. Some water-based varnishes are also child-safe, but always read the label carefully.
How Do You Want the Wood to Look?
For natural-looking finishes wipe on several coasts of tung oil, linseed oil or use a varnish blend. However any finish such as shellac, lacquer or varnish can produce the same effect as long as you don’t build up the finish beyond several coats. A great tip is to thin the finish using the appropriate solvent making it flow more evenly in the pores of the wood.
To achieve a more elegant, glass-smooth finish choose a hard, film-forming finish like shellac, lacquer or varnish. As a general rule, oils and oil-based varnishes build luster best, followed by solvent-based lacquers and shellac.
How Clean, Warm and Dry is Your Shop?
If your working area is cold or filled with dust, fast-drying finishes like spray-on lacquer and shellac are good choices. Falling dust in the finish will not be as problematic as slow-drying finishes like oil-based varnish. Shellac and lacquer are easy to use in cold temperatures, and they can be modified with additives for use in hot and humid conditions as well.
Some Things to Remember
Finishes contain harmful chemicals that can be dangerous without proper safety precautions. Remember to wear lightweight gloves to protect your skin and safety glasses to guard your eyes. Work in a well ventilated area to combat hazardous fume emissions. Never work near a gas furnace, wood-burning stove or other flame.
Following these general guidelines will allow you to successfully choose the correct finish for your project and maintain your safety.
Posted on Wednesday, September 28th, 2016 at 1:17 pm.
Woodworkers that consistently make projects that have curved shapes find template routing extremely valuable. A custom made template can be routed for one certain shape or several different shapes to complete a project.
Templates should be made of sturdy inexpensive material such as MDF. Some woodworkers prefer to use quality plywood with a reliable edge surface. The template material should be at least 1/4 inch thick to provide enough bearing surface, but no thicker than 3/8 inch. This will make the material more easy to cut, sand and shape then a thicker piece of stock. Don’t worry if the edges get a bit out of square with the faces, the router will be able to correct this on the final work-piece.
Routing the Template
You can follow the template using a straight router bit and a template guide bushing mounted to the router base. This allows the bushing to ride against the template while the smaller diameter router bit makes the cut. Keep in mind the template needs to be sized a little larger than the actual part to compensate for the difference in diameters between the bushing and the router bit.
Another option is to use a straight router bit with a bearing mounted above or below the cutter. This technique will allow you to make a template that is the exact size and shape of the planned project part.
Attaching the Template
Once the template is created attach it to the work-piece using clamps or double-stick tape before routing the shape. Some shapes have sharp corners that cannot be cut using a router. These corners will need to be squared off by using a wood chisel.
Making Your Template Using Your Router
- Draw or trace the pattern onto your material and use a jigsaw to cut out the shape. Use sandpaper to smooth the edges or a chisel to square off corners.
- Clamp or attach the template to the work-piece. Then set the router cutting depth to equal the combined thickness of both the template and work-piece.
- Next clamp these items to your work-surface with a scrap piece of wood to act as a spacer. Make sure you have room for the router base to clear the clamp.
- Drill a starter hole in the waste area(if using a fixed base router) then rout along the edge of the template to make the cutout.
Make Your Life Easier
You can reduce the mess and routing time if before you attach the template , you cut away the excess waste from the work-piece with a band-saw or jigsaw. Leave only about 1/8 inch to be router off.
Posted on Wednesday, September 14th, 2016 at 1:12 pm.
What is Ipe
Ipe, pronounced (ee-pay) is an extremely dense hardwood from Brazil that is flame and water resistant. Often referred to as super-hardwood or ironwood, Ipe is similar to mahogany because it has few knots and is tightly grained. This type of wood is perfect for outside woodworking projects such as decks.
Ipe Cutting Challenges
Ipe is very strong and dense making it very hard to make clean cuts. Most cutting tools, such as saw blades and router bits will dull very quickly. Using carbide saw blades and bits will help to pro-long sharpening. Please call us for all your sharpening needs: 1-800-346-8274.
Recommended Router Bits and Saw Blades
The Vortex 3400XP series router bits will work best for you Ipe applications. Created for hard-woods, the 3400XP series offers a better finish and superior chip-out while keeping the heat temperature down.
Tenryu’s Rapid Cut series is considered a “work horse” for heavy-duty jobs. The Rapid Cut saw blades feature a modern mircograin long-life carbide tips and aggressive grind angles for superior performance.
Driving screws and pneumatic nailers cannot be used on Ipe due to its brittleness. The wood will split and in some cases the driving screw heads will break off. It is best to use stainless steel screws on pre-drilled holes to fasten boards together.
Finishes do not adhere well due to Ipe’s density. Depending on your preferences you might want to experiment with different options. If you like the teak look simply leave your woodworking project unfinished and exposed to the weather. Try to maintain Ipe’s rich color by applying a protective finish. Other finishes such as oil-based my take several weeks to dry.
Some deck builders have used tung oil successfully to maintain the color over a long period of time. Others have used finishes for wooden boats that contain a combination of tung oil, resins and mineral spirits.
In any case, before even attempting to finish your Ipe project make sure it has had time to thoroughly dry and acclimatize before applying a finish.
Posted on Wednesday, August 24th, 2016 at 10:58 am.
Southeast Tools’ side mount tightening stand has a new innovative design that allows studs to be pulled from the bottom of the fixture. It is compatible with CAT, BT, HSK and ISO tool holders. The tightening stand secures the tool holder for changing cutting tools such as collets and pull studs. Made of precision machined anodized alloy, the tightening stand provides outstanding strength, speed and durability.
The fixture can be bolted to the side of a workbench or tool cart. Easy to use, simply place your tool holder in the side mount fixture and tighten the locking set-screw knob to engage the wrench flats or drive slot to securely hold the tool. Access to the pull studs is conveniently located underneath the fixture.
Southeast Tool recommends using the correct wrench & torque on the collet to reduce wear and improve cutting tool life. See the following chart for the best performance.
|Collet Nut Size||Wrench Type||Recommended Torque|
Southeast Tool is rated Excellent and a best value by FineWoodworking Magazine. With competitive pricing and proven performance, Southeast Tool router bits, drill bits, boring bits and tool holders are a great buy. With an extensive line boasting over 3,500 tools, Southeast Tool has been getting great reviews, and has even received special awards like the Best Covery award for best value. We carry the entire line of Southeast Tool products. Shop by category or use our virtual Southeast Tool Catalog to find the right tool for your job.
Posted on Wednesday, August 10th, 2016 at 9:05 am.
You’ve spent great time in picking out the right wood, hours laying out each piece and measuring twice to make 1 perfect cut. It’s finally time to begin constructing your masterpiece. Everything is coming together beautifully. Then, shrinkage! Wood movement can ruin what would have been a beautiful and well-constructed project. So, how do you prevent it? There is a way to calculate wood shrinkage and expansion so that you can plan for it and make all your future projects come together perfectly.
To calculate wood shrinkage, all you need to know is the species of wood, Board width, average annual change in moisture, and type of lumber cut (flatsawn, quartersawn).
Measuring the board’s width
Keep in mind that wider boards expand and contract more than narrower ones. Wood expands and contracts the most across the width. You’ll want to measure the width in inches for this calculation.
Finding moisture change
The moisture in the air can cause quite a bit of expansion or shrinkage in the wood. Wet Air will expand the wood and dry air will shrink it. You can use a moisture meter to note the highest moisture content in your wet season and the lowest in your dry season. Simply subtract the smaller number from the larger number to get your annual change. Most climate controlled homes will change 3-4 percent in a year.
Check the dimensional change coefficient of the species (don’t worry, we have a chart for that)
The dimensional change coefficient reflects how much a specific species of wood will change in width. The chart works for wood that is between 6 percent and 14 percent moisture. First, you’ll need to know whether your wood is flatsawn or quartersawn. If it’s not entirely flatsawn or quartersawn, just use your best guess. You can typically tell which type of cut it is by looking at the end grain. Use the chart below to get the dimensional change coefficient for the wood species you are using.
Time to crunch some numbers
To get the projected shrinkage/expansion you’ll want to multiply board width (in inches) by the annual change in Moisture. Then multiply by the dimensional change coefficient number from the chart. Voila!
If you feel like letting someone else do the math for you, we have also found this handy wood shrinkage calculator on WoodWeb Forum. Click here for the Wood Shrinkage / Expansion Calculator.
Information for calculating wood shrinkage and expansion and Species Coefficient chart was taken from Popular Woodworking.
Posted on Wednesday, August 3rd, 2016 at 2:32 pm.
Most woodworkers spend a lot of time and money purchasing wood for their next masterpiece. The type of wood that is chosen determines the beauty and strength of the finished piece.
Some woodworkers enjoy using softwoods exclusively due to abundance, ease of cutting, shape and weather resistance. Utilizing softwoods is much more economical then hardwoods too! The downside to softwoods to consider is the uneven staining ability as well as more prone to breaking.
Cedar– The most commonly used type of ceder is the western red variety. It has a reddish color, a straight grain and a slightly aromatic smell. This type of wood is relatively soft, and can be used for outdoor projects such as furniture, decks, and building exteriors because it can handle moist environments without rotting.
Fir– Known most often as Douglas Fir, this wood has reddish-brown color and a straight, pronounced grain. Fir is most often used for building and some furniture-making. However it doesn’t stain very well, perhaps it would be best used for a painted finished product. Douglas fir is moderately strong and hard for a softwood.
Pine– Pine comes in several varieties- Yellow, White, Ponderosa and Sugar. Pine is very easy to work with. Most pine varieties are relatively soft, making it easy to carve and make furniture with. In some parts of the country, pine is considered the wood to use.
Most woodworkers love to work with hardwoods. The variety of colors, textures, and grain patterns create very beautiful and interesting-looking furniture. The downside to hardwoods is their price. Some of the more exotic species can be too expensive to use for anything more than an accent.
Maple– Maple comes in hard and soft varies. Both types are harder than most other woods. Hard maple is so hard that it’s very difficult to work with. Soft maple however can be relatively easy to work with. Maple tends to be less expensive than other hardwoods.
Oak– Oak is one of the most popular used woods for furniture. Oak is easy to work with and can be found in two colors- red and white. White oak is preferred for furniture-making because it has a more attractive figure than red. White oak is also resistant to moisture and can be used on outdoor furniture.
Mahogany– One of the great furniture woods, mahogany (also called Honduran mahogany) has a reddish-brown to deep-red tint. It has a medium texture and is easy to stain. Mahogany must be purchased from a lumberyard because your local home center does not sell it.
Posted on Tuesday, July 12th, 2016 at 8:52 am.
Mortise and tenon joints are regarded as one of the toughest types of joinery you can use for your woodworking projects. These joints are often associated with fine furniture making due the critical strength and stress resistance as well as quality.
There are several types of mortise and tenon joints, here are a few of them: stopped/blind, through, angled and wedged. All of these different joints are made up of the same parts: a mortise (a recess cut into a piece of wood that accepts a tenon) and a tenon (a tongue at the end of a board that fits into a mortise).
As a rule of thumb, tenons are generally 1/3 the thickness of the work-piece and up to 3″ long. This proportion will help to maximize the shear strength of the tenon without compromising the strength mortise walls. Mortise and tenon joints should interlock snugly without binding. It should be just loose enough to permit a thin, even glue bond along the full joint.
Make sure to cut the mortise first, before the tenon. It is always easier to cut the tenon to match the existing mortise then trying to cut a mortise to fit a tenon. Here are 3 easy ways to make a clean, precise mortise cut.
Cutting a Mortise Using a Drill Press and Chisel
Install a brad point or Forstner drill bit into your drill press with a diameter equal to the planned thickness of the mortise. Make sure to set the depth stop to equal the depth of the mortise. Align the bit with the layout lines at one end of the mortise. Boring on hole at a time, move the work-piece so the holes will be next to or overlapping each other. Continue using this method until you reach the end of the outline.
Using a sharp wood chisel, remove the wood waste to clean and square up the mortise walls. You may need to use several chisels of different sizes to effectively clean out the waste. Using your chisel at an angle will help you control the cut, paring away the waste as you work.
Cutting a Mortise with a Router Table
Choose a straight bit the same diameter as the planned thickness of the mortise. Set the depth and mark the start and end points for the mortise on the face of your work-piece. Holding the work-piece against the fence adjust the stock so one end is resting on the table and the other end is tipped over the bit. Position your work-piece so when it is lowered, the bit will make contact in the mortise area.
Once the router is turned on, lower the stock onto the bit until it is flat on the table. Start to feed it through the bit until the reference line on the board face closer to you lines up with the bit alignment mark closest to you. Feed the work-piece in the opposite direction until you are finished with the cut.
Cutting a Mortise with a Plunge Router
First lay out an outline for the mortise on your work-piece. Fit a straight bit into your plunge router, then attach a guide block to the router base to assure the bit will be centered over the mortise.
Make sure to clamp stop blocks at each end of the cut. Set the depth on the router so the bit will plunge to the mortise depth. With the work-piece secured, plunge the bit into the wood to make the mortise cut. Use a chisel to square the ends of the cut if needed.
Making a mortise cut can be an easy and clean process. The most important rule of thumb is to use quality stock and superior tools for your fine woodworking needs.
Posted on Tuesday, June 21st, 2016 at 1:07 pm.
I don’t know how many times a day I am on the phone with a customer who is looking for a brad point drill bit (threaded & straight shank) adjustable countersink, clamp-on counterbore or mulit-spur forstner drill bit. Always the same basic story- I have this machine, it’s 10 – 30 years old and they don’t make the bits anymore. Can you help me?
One of the requirements of my business degree was to complete Accounting 101 & 102. I can remember the day the professor talked about depreciation. I remember sitting there at my desk thinking how crazy the system of depreciation is! The example used was a meat grinder for a local butcher shop. Although still working and in excellent condition, due to its age, the accounting world deemed it worthless. This particular machine was used daily and very valuable to the store owner and it’s employees.
These bits are still needed and being used by shops, companies and hobbyists. However, the original manufacture went out of business over 3 years ago. To quickly meet the demand for these parts we started offering our custom tooling services. These services include router bits, carbide parts, band-saw blades and custom saw blades. We have outstanding technicians that do their best on making quality, affordable parts. But, custom tooling doesn’t always work for every customer.
We continued our diligent search for a supplier that produced these brad points, forstner bits & counterbores that so many suppliers had stopped making. The hardest part was finding a supplier that could make quality parts consistently. A little over a year ago we were able to find a company that met our expectations and reflected our own “customer is first” moto. This manufacturer focuses on producing the most popular sizes and keeps a full inventory at all times. It has been a positive experience for us and a blessing for those who bought a boring machine at a discount not realizing the parts were no longer being made.